Merchandise Description
one
Products
Title: Forged Alloy Steel Farm Device Spare Elements Travel Shaft Transmission Programs Pto Axle
Materials: 40CrMo
Bodyweight: From .2kg-5kg
Packing: Stand Export Packing
Min order: 1000pcs
Customized generation is accessible as your drawings or sample.
Process | Die Forging | |
Materials | Stainless Steel, Carbon Steel, Alloy Steel | |
Excess weight | 0.1Kg~20Kg | |
Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | |
Testing instrument | composition testing | Spectrometer, Metallographic microscope |
Performance tests | Hardness tester, Tensile tests device | |
Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | |
Thread Gauge , Height Gauge | ||
Roughness | Ra1.6~Ra6.three | |
Machining Products | CNC Center , CNC Machines, Turning, Drilling, Milling, unexciting machine,Grinding Equipment, | |
Wire EDM,Laser Reducing&Welding, Plasma Slicing &Welding, EDM and many others. | ||
Quality control | Sampling inspection of raw materials and semi-finished items, a hundred% Inspection of finished products | |
Surface Therapy | Shot Blast , Powder Coating, Sprucing, Galvanized , Chrome Plated | |
Generation Capability | 60000T / Several years | |
Guide Time | Normally thirty – 45 Days. | |
Payment Conditions | T/T , L/C | |
Content Standard | ASTM , AISI , DIN , BS, JIS, GB, | |
Certification | ISO9001:2008, IATF16949:2016 |
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Products Quality Handle
Good quality management involve the inspection and manage of incoming supplies, manufacturing procedures, and concluded goods.
The top quality control method consists of,
1 1st of all, the incoming uncooked components with random sampling are analyzed by metallographic microscope to ensure that the chemical composition meets the manufacturing requirements
2 Then In the production approach, there are QC staffs well timed sampling ensure that the items are free of charge of flaws in the production method, and to coordinate and deal with any abnormal quality concerns could be happened.
three The last phase of generation method is magnetic particle flaw detector of the metal areas to detect it truly is concealed crack or other defects.
4 All the finished metallic components is sampled in proportion and despatched to the laboratory for different mechanical performance tests and dimensions measurement, and the floor top quality is manually one hundred% inspected.
The relevant tests products photos are as adhering to:
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Quality Management Technique Manage:
We strictly carry out method administration accordance with iso9001 and ts16949 top quality specifications. And 5S lean production administration is executed on the production site.
The manufacturing management internet site as adhering to:
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Our Positive aspects:
Model
Our mother or father firm, HiHangZhou Group, is a world-renowned large-finish equipment manufacturing company with 40 domestic subsidiaries and branches and 8 international manufacturing plants. Has extended-phrase expertise and good status in cooperation with planet-renowned enterprises.
Technology
We have a comprehensive production method and gear analysis and development capabilities for ferrous metals forming. More than twenty five many years of production encounter in forging gear and casting products producers, make us much more completely get all the functionality of every single tools. A single-3rd of our company’s personnel are technician and R&D personnel, guaranteeing that substantial-good quality products are produced with higher performance.
Service
We can provide custom and common producing companies with a number of production approach integrations. The top quality and shipping of goods can be fully certain, and the potential to communicate quickly and successfully.
Society
The special company culture can give entire engage in to the possible of folks and supply a robust vitality for the sustainable advancement of the organization.
Social responsibility
Our company strictly implements lower-carbon environmental protection, power-conserving and emission-reduction manufacturing, and is a benchmark organization in local area.
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Business Culture
Our Vision
To grow to be 1 of the major companies
Our Mission
To become a platform for workers to realize their desire
To grow to be 1 of the transforming and upgrading pacemaker of Chinese enterprises
To established the national brand names with pride
Our Perception
Strive to construct the organization into an perfect system for business owners to understand their self-well worth and add to the culture
Values
Improvement is innovation, everybody can innovate
innovation motivated and failures tolerated
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FAQ
one.
Q: Are you a buying and selling firm or a manufacturer?
A: Obviously we are a maker of forging items, casting items and also have a high level of machining capabilities.
two.
Q: What sequence items do your have?
A: We are mostly engaged in forming processing of ferrous metals, which includes processing by casting , forging and machining. As you know, this kind of equipment areas can be noticed in different industries of tools producing.
three
Q: Do you supply samples? is it cost-free?
A: Indeed, we frequently give samples according to the standard exercise, but we also want consumers to offer a freight pay-by-account variety to display mutual sincerity of cooperation.
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Q: Is OEM available?
A: Yes, OEM is accessible.
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Q: What is your high quality guarantee?
A: We insist that the survival of the organization must rely on the products top quality ongoing enhancement, with out which we can’t survive for prolonged. We have out strictly merchandise quality control for every single method from incoming materials, generation method to completed items via innovative detection instrument and tools. We also invite impartial 3rd parties to certify our top quality and management methods. Until now we have handed ISO/TS16949 and SGS certification .
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Q. How about the Packing?
A: We generally use the iron box, or wooden case, also it can be tailored according to customer’s requires.
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Q: What is your bare minimum order amount?
A: Indeed, we call for all worldwide orders to have an least order amount. The amount is up to the exact merchandise feature or residence this kind of as the material, bodyweight, construction and many others.
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Q: What is the lead time?
A: Typically our forging goods and casting goods need to have to make new dies or molds, the time of generating new dies or molds and samples within thirty-forty five days, and the large batch manufacturing time inside 30-45 times. it really is also in accordance to the components structural complexity and amount.
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Q: What sorts of payment techniques do you settle for?
A: You can make the payment by T/T or L/C. 30% deposit in advance, 70% harmony towards the duplicate of B/L.
Certification
US $3-20 / Piece | |
1,000 Pieces (Min. Order) |
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Processing Object: | Metal |
---|---|
Molding Style: | Forging |
Molding Technics: | Pressure Casting |
Application: | Agricultural Machinery Parts |
Material: | Steel |
Heat Treatment: | Tempering |
###
Samples: |
US$ 20/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Process | Die Forging | |
Material | Stainless Steel, Carbon Steel, Alloy Steel | |
Weight | 0.1Kg~20Kg | |
Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | |
Testing instrument | composition testing | Spectrometer, Metallographic microscope |
Performance testing | Hardness tester, Tensile testing machine | |
Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | |
Thread Gauge , Height Gauge | ||
Roughness | Ra1.6~Ra6.3 | |
Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines, | |
Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | ||
Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | |
Surface Treatment | Shot Blast , Powder Coating, Polishing, Galvanized , Chrome Plated | |
Production Capacity | 60000T / Years | |
Lead Time | Normally 30 – 45 Days. | |
Payment Terms | T/T , L/C | |
Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | |
Certification | ISO9001:2008, IATF16949:2016 |
US $3-20 / Piece | |
1,000 Pieces (Min. Order) |
###
Processing Object: | Metal |
---|---|
Molding Style: | Forging |
Molding Technics: | Pressure Casting |
Application: | Agricultural Machinery Parts |
Material: | Steel |
Heat Treatment: | Tempering |
###
Samples: |
US$ 20/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Process | Die Forging | |
Material | Stainless Steel, Carbon Steel, Alloy Steel | |
Weight | 0.1Kg~20Kg | |
Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | |
Testing instrument | composition testing | Spectrometer, Metallographic microscope |
Performance testing | Hardness tester, Tensile testing machine | |
Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | |
Thread Gauge , Height Gauge | ||
Roughness | Ra1.6~Ra6.3 | |
Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines, | |
Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | ||
Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | |
Surface Treatment | Shot Blast , Powder Coating, Polishing, Galvanized , Chrome Plated | |
Production Capacity | 60000T / Years | |
Lead Time | Normally 30 – 45 Days. | |
Payment Terms | T/T , L/C | |
Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | |
Certification | ISO9001:2008, IATF16949:2016 |
PTO Shafts and PTO Shaft Shields
When choosing a PTO shaft, measuring the various pieces is an important aspect. Each piece must be measured in a specific way, with the shaft in a closed position. Measure the length between the outsides of the yokes. The closed length will help you determine the correct PTO series size for the horsepower of your tractor.
540 rpm
A 540 RPM PTO Shaft will fit CZPT PTO models. These shafts are slightly indexed to allow for easy PTO drive hookups. These shafts will also work with 1000 RPM implements. They also feature a snap ring that will allow for quick and easy removal.
PTO shafts are commonly divided into two types: 1000 RPM and 540 RPM. The 540 RPM PTO shafts are smaller, with only six splines, while the 1000 RPM PTO shafts are larger. The 540 RPM version is used with implements that require less horsepower and are made for light-duty use.
The PTO shaft transfers power from the tractor’s engine to a PTO-driven implement. When operating at its recommended speed, the PTO shaft rotates at 540 rpm (9 times per second). The higher speed PTO shafts have more splines.
Safety chains
Safety chains for PTO shafts are an important safety feature to consider when operating a tractor. These chains are welded to the drive end of a tractor or implement. They are used to prevent the plastic shield from spinning on the PTO shaft. The chain’s reaction time is slower than the speed of the PTO shaft, which makes it important for safety.
When operating a tractor, it is important to follow the manufacturer’s instructions and keep the machine and equipment in a safe location. A poorly-guarded PTO can entrap ground personnel or cause a serious accident. Operator awareness is also important. It is important to avoid stepping over a revolving shaft, wearing loose clothing, or making repairs while the tractor is running. It is also important to follow the manufacturer’s instructions and use the PTO for its intended purpose.
The safety chains for PTO shafts must be properly connected and fully functional before each use. During a PTO operation, the PTO shaft may rotate as much as 1000 rpm, which is potentially deadly. In addition to safety chains, the tractor should have a clutch or torque limiter fitted on the implement end.
The PTO shaft must have a correct length for the machine. If it is a sliding metal PTO drive shaft, it is important to lubricate it according to manufacturer’s specifications. Lubrication is recommended after every eight hours of operation. Also, make sure that the button on the end of the PTO shaft moves freely. Hammering it into place can damage the guard and the shaft.
A PTO driveline hazard is one of the oldest farm machinery hazards. It refers to the PTO or Implement Input Connection. There are often protruding pins and bolts on the driveline, which can snag clothing.
Shield
The PTO shaft shield is a protective piece that encloses a PTO shaft. These shields are usually plastic, but some are also made of metal. They are made to protect the PTO shaft from debris, which can cause premature wear and damage to the universal joints. A PTO shaft shield is not a permanent fixture, but can be easily removed for replacement or repair.
The PTO shaft shield should be checked periodically to ensure that it is in good condition. It should have no loose ends or loose bolts. Ensure that the shear bolts and pins are the right length and hardness for the PTO shaft. Additionally, the operator should wear snug clothing to avoid stepping on the PTO shaft while working.
The PTO shaft shield should fit snugly over the PTO shaft. If the PTO shaft is loose, it may be difficult to attach the safety shield. However, with a proper PTO shaft shield, the process should be quick and easy. A CZPT safety clip allows easy removal and prevents co-rotation between the inner driveshaft and the safety shield. The driveline safety shield from RPM Transmissions is made of CZPT, which is a rigid and durable material.
In addition, some machine drive shafts are lacking a shield. This can cause a safety hazard. Without a PTO shaft shield, an operator may accidentally touch the shaft and get injured. These guards prevent this danger by enclosing the shaft in a plastic or metal guard.
The PTO shaft shield is a crucial part of tractor safety. It helps protect the operator from accidental entanglement while operating the tractor. When the PTO shaft stub becomes separated, it can cause severe injuries and even fatalities. Thankfully, the industry has made tremendous progress in reducing the risks associated with PTO mishaps. Operators must make sure they maintain the shields and do not remove them if not in use.
Reverse rotation
The PTO shaft reverse rotation mechanism prevents the main drive shaft from moving in a direction opposite to the direction of rotation of the driven shaft. The mechanism is compact, reducing the length of the rotation shaft. The mechanism includes two reversing members: first reversing member 151 rotates in a clockwise direction and second reversing member 153 rotates in a counterclockwise direction.
In a PTO shaft reverse rotation mechanism, a driven shaft is inserted into a hollow cylindrical body. It is rotatably positioned relative to the main driving shaft 112 and radially symmetrically around it. As a result, the driving and reverse-rotation mechanisms are symmetric.
One such PTO shaft reverse rotation mechanism has a main drive shaft and a driven shaft, and a plurality of transmission units coupled to it. The driven shaft and the transmission member rotate in tandem. The transmission units are arranged radially about the main driving member and the driven shaft. Alternatively, one of the reversing units may comprise the second reversing member and the first driving member.
editor by czh 2023-01-07